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Nanjing Kingdom Gear System Co., Ltd.
Add:220 Lantian Road, Lukou, JiangNing, Nanjing, China
Tel:86-25-52777603
FAX:86-25-86560645
P.C.:211113
Series MLX(I) Heavy Duty Vertical Gerinder Reducer
TheCompanyisaprofessionalmanufacturerspecializedindevelopment,design,manufactureandsaleofverticalgrindingspeedreducer,withrichexperienceinmanufacture.TheCompanyownsgearstrengthdesignandcomputationsoftwareandlargethrustbearingdesignsoftwareintroducedfromtheoverseas.Intermsofthemainequipmentforreducermanufacturingandprocessing,theCompanyhasuniqueandstrongsuperiority.TheCompanyhasimportedseveralcompletesetsofKlingelnberghighprecisionCNCequal-heightspiralbevelgearcuttingmachinesC100U(foursets),C60U(oneset)GMC160(twosets),twomeshinginspectioninstrumentswithoneGKP851andoneT200,andonegeartesterP350.Besides,theCompanyhasalsoimportedoneRAPID1000,oneRAPID1250,oneRAPID1500,oneRAPID2000andRAPID2500fromGermanyHOFLER,andoneCNCgrindingmachinefromGermanyNILESZE800,withgearprecisionreachingISOLevelIII.Forthis,thededicatedconstanttemperatureworkshopandmeasurementcenterareprovidedtoimprovetheinherentqualityofgear.TheCompanyhassupportingheattreatmentworkshop,whereseveralAichelinmulti-purposefurnaces,GermanKLINGELNBERGquenchingpressesandcarburizingfurnacesusingGermanSiemenscontrolsystemaremadeavailable,sothatgearheattreatmentprocesses,suchascementedquenching,nitridationandhighfrequencyquenching,couldbeputintopractice.Atpresent,theCompanyhasproducedscoresof3000KWlargeverticalmillreducers,whichhavesmoothoperationandhighquality.KINGDOMhigh-qualityproductshavereceivedextensivehighpraisefromusers. TechnicalcharacteristicsofMLX(I)HeavyDutyVerticalGerinderReducer1.Widelyusedinsuchindustriessuchasbuildingmaterials,electricalpower,andmetallurgy.2.Structure:weusebevelgear+planetarygeardirecttransmission;integratereducerandgrinder;directlyconnectoutputflangetogrindingdisctotransfertorque;bearthepressurefromgrindingrolleratthesametime;cylinder-formedcasingandaxialthrustbearingcanbearlargepressurefrommill,safeandreliable.3.BevelGearPairsaremadeofKlingelnberggear;BevelGear,SunGearandPlanetGearallusecasehardeningtechnique;ourspecializedgearprofilemodificationtechnique,andtoothrootshotpeeningtechniqueareappliedtoSunGearandPlanetGear.4.Allthegearsaretestedatingotstageandafterfinalheattreatment.Themainweldingseamsonthecaseandplanetaryrotationareultrasonictested.Advancedweldingequipmentandweldingprocedureareemployedtoguaranteehighstrengthandhighrigidofrotation.5.Innergearringsadoptgrindingprocedureafterrough-machined,andtheprecisionreachestoaboveGrade5.(ISO1328)6.Weusekineticandstaticpressure,andstaticpressurelubricationsysterm,whichismoresecureandreliable.7.Bearingshellsareoptimizedindesigningsoftware,whichspeciallydevelopedinStateKeyLaboratory.8.Outputflangeareflexiblycoupledtooutputshaftwithdrum-shapedgear,furtherreducetheimpactongearpairduetoloadchange.9.Lubeoilbrand:N220-320(GB/T5903-1995)10.Servicelifeofalltherollingbearingsareover80,000hours.11.Theseriesgearboxeshaveadvantagesinsmallvolume,lightweight,highefficiency,lownoise,lessvibration,smoothrunningandlongservicelifeetc.Themaintechnicalindicationshavereachedtoadvancedworldlevelofthesamekindproducts. 传统结构示意图 优化结构示意图 KLINGELNBERG等高齿锥齿轮加工件
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